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DG Sets & Industrial Power — Hydrogen Retrofit Solutions

Reduce diesel consumption, lower emissions, and improve generator efficiency using Saarthi's hydrogen-diesel hybrid retrofit systems — verified through real-time telemetry and stack emission tests.

Decarbonising Power Without Replacing DG Sets

Diesel generators power factories, buildings, hospitals, telecom towers, data centers, plantations, remote sites and critical industrial processes. Saarthi's hydrogen retrofit system enables cleaner, more efficient combustion — without modifying or replacing the existing DG set.

Supported by GreenMentor advisory, engineered by GreenLabs, and verified through GreenVision telemetry.

  • Works on existing DG sets (20-4000 kVA)
  • 2-15% fuel savings (load-dependent)
  • Significant emission reductions
  • Real-time GreenVision monitoring
  • Zero CapEx option via DaaS

GreenX™ — Hydrogen Retrofit for DG Sets

A modular hydrogen-diesel hybrid retrofit designed for DG sets ranging from 20 kVA to 4000 kVA. Engineered to integrate with the alternator load profile, operational runtime and fuel patterns of industrial use.

Proven Fuel Savings

2–15% reduction in diesel consumption, with highest gains at low-load operations. Verified through continuous telemetry.

Lower Emissions

50–95% PM reduction, significant CO and HC cuts. Cleaner exhaust with improved combustion stability.

Better Efficiency

Improved kWh per litre performance, reduced soot loading, and lower maintenance requirements.

Key Benefits:

  • Proven 2–15% fuel savings (load-dependent)
  • Significant reduction in CO, HC and PM emissions
  • Improved kWh per litre efficiency
  • Lower soot loading → reduced maintenance
  • Continuous GreenVision monitoring

Supported Applications:

Factories & Industrial Plants

Commercial Buildings

Hospitals

Hotels & IT Parks

Remote Operations & Mining Sites

Manufacturing & Process Industries

Telecom DG rooms

Ports, Warehouses & Logistics Parks

GreenX hydrogen retrofit system diagram

Hydrogen-Enabled Cleaner Combustion for DG Sets

1

Hydrogen Generated On-Demand

Low-pressure wet electrolyser; no storage, no cylinders.

2

Precise HHO Injection

Proportional to DG load, voltage, and runtime.

3

Cleaner, More Complete Combustion

Diesel burns more fully, reducing soot and unburnt hydrocarbons.

4

Real-Time Performance Tracking

GreenVision verifies kWh/litre improvements & CO₂ reduction.

System Flow:

Electrolyser Injection System DG Engine Alternator GreenVision

Backed by Real Emission Tests & Telemetry

Our commitment to decarbonisation is validated by GreenVision, our proprietary IoT platform, which provides continuous, tamper-proof tracking of key performance indicators.

Verified Stack Emission Reduction

Independent third-party verification confirms substantial reduction in Particulate Matter (PM) up to 95%, and significant cuts in CO and unburnt Hydrocarbons (HC).

Continuous Data Assurance (GreenVision)

Real-time dashboard tracks fuel consumption, kVA load, run hours, kWh/litre efficiency, and calculated CO₂ reduction, giving you auditable sustainability data.

View Case Studies and Reports

Saarthi's Ecosystem: Continuous Improvement

  • GreenMentor: Assess DG load profiles
  • GreenLabs: Install GreenX
  • GreenVision: Verify kWh/litre & CO₂ reduction
This closed-loop system ensures optimal performance and verifiable carbon reduction throughout the asset's lifecycle.

Flexible Deployment and Industrial-Grade Safety

Choose Your Model

A. CapEx Purchase

Own the GreenX system with full control and long-term asset ownership.

  • One-time hardware purchase
  • Full installation & commissioning
  • Warranty & technical support
  • GreenVision dashboard included

B. DaaS - Decarbonisation-as-a-Service (Zero CapEx)

Pay only a monthly fee lower than the fuel saved with zero upfront investment.

  • No upfront investment
  • Saarthi handles installation, maintenance & spares
  • Savings verified through GreenVision telemetry
  • Perfect for multi-site industrial clients

Inherent Safety

Engineered for industrial environments, our systems prioritize safety through design and comprehensive electronic controls.

  • No compressed hydrogen cylinders
  • Auto-shutdown on anomaly
  • High-temperature and low-water protection
  • Anti-backflow control
  • Engine-load–based monitoring logic
  • Alternator-verified safety interlocks

Universal Compatibility with Major DG Brands

The GreenGen system is a non-invasive, bolt-on solution that is successfully installed and operating on DG sets across all major brands and engine types (DI/IDI, mechanical/electronic).

Cummins
Kirloskar
Caterpillar
Mahindra
Volvo Penta
Perkins
MTU
Greaves
Scania
& many more...

Industries Served

Manufacturing

Pharma & Chemicals

Hospitals & Healthcare

Commercial Buildings

IT Parks

Hospitality

Agriculture & Irrigation

Construction

Mining operations

Ports & Maritime Facilities

Telecom infrastructure

Start Your Decarbonisation Journey Today

Get a free site assessment and a detailed ROI projection based on your specific DG set usage profile.

Request Detailed Proposal